Home Cabinets News Construction Options Photo Gallery Pricing and Ordering Links

 

 

Cabinet Construction & Materials

Construction quality is of utmost importance at Shawnee.  Every cabinet is hand-made, one at a time, and must pass my top quality control standards.  Only superior components and construction methods are used, assuring that Shawnee cabinets will sound and look great for a very, very long time.

 

Cabinet Construction

bullet

All Shawnee cabinets are constructed from ¾” 7-ply voidless birch plywood.  The corners feature traditional dado-rabbet joinery, essentially the corner joinery version of tongue and groove.  This type of joinery provides twice the gluing surface area as a standard box-joint, and is exceedingly strong.  Titebond II wood glue is used to secure the joints. 

bullet

Additionally, every inside edge of the cabinets is braced with full 1” square pine bracing and glued and screwed for additional box strength.  In fact, each cabinet has at least 70 pre-drilled and countersunk internal screws.  I build these things strong, period.

bullet

The finished interior is coated with a high quality satin black enamel, protecting the wood and giving it a finished yet neutral look.

bullet

The back panels are also constructed from ¾” 7-ply voidless birch plywood.  The center panel is removable, allowing for either open or closed-back operation.  All baffles on production cabinets now feature a port to increase speaker responsiveness and cabinet resonance in closed-back operation.

bullet

The baffles are made from the highest quality ½” 9-ply Baltic birch plywood.  Baffles are not fixed to the sides of the cabinet, but rather are secured only to the 1” bracing.  The combination of the ½” thickness, high grade, and the mounting process allows the baffles to exhibit their full resonance without any compromise in strength and durability.

 

Figured Maple Panels

bullet

The figured maple panels are really one of my signatures here at Shawnee.  All panels are cut to size from rough-cut hard maple, hand-picked by me so I can offer some beautiful figuring examples.  Panels are stained in a variety of traditional oil-based wood finishes, and sprayed with multiple coats of nitrocellulose lacquer (the real stuff) for a brilliant finish.

bullet

Other woods are available for the panels, most notably birdseye maple, mahogany, rosewood, and zebrawood.  I also can get, well, just about anything.  Contact me for details!

bulletThe panels reflect my admiration of the inherent imperfections of figured wood, and the contrast achieved when it is incorporated into an otherwise controlled and precise medium…they also ensure that each one of my cabinets is truly unique.

 

Tolex and Grill Cloth

bullet

Vinyl (Tolex) covering is applied using an industrial contact cement far superior to what you might find in retail stores.  I use the stuff that is the best that I can get as an OEM.  This ensures that the tolex will not come up at the seams and edges over time.

bulletGrill cloth is attached to a ¼” thick frame outlining the face of the baffle, half-wrapped and stapled by hand to precise measurements.  I put forth a lot of effort to coordinate the weave of the grill cloth in all dimensions.  This is not an easy task, and I've gotten quite good at it over time.

 

Cabinet Hardware

bullet

All exterior fasteners are high-grade stainless steel, eliminating the potential for corrosion and discoloration over time.

bullet

Cabinet Feet are oversized molded rubber for ease of use on slippery surfaces or when stacking cabinets.  Feet are one of the only items that I offer separately as well; If your amplifier has dinky, short feet on it, it may not clear the (nominal) height of the exposed handle on the top of my cabinets.  Replace the feet on your head and you're good to go!

bullet

Handles are premium grade, steel reinforced rubber strap handles, with nickel end-caps that hide the fasteners and give a classy, finished look.  Don't underestimate the importance of a good cabinet handle.  If you own a vintage Marshall or HiWatt, then my handles will likely look familiar.

bullet

Corners are wrap-around style, chrome-plated steel for superior fit, finish and durability.

bullet

Speaker and handle mounting hardware are standard #10-24 machine screws, washers and lock washers, paired with saw-toothed, thick steel T-nuts for extra strength and holding power.

bullet

Only the best Switchcraft jacks are used, and jack plates are black powder-coated steel.

bullet

Speaker wire is 18 gauge, cloth-covered, black and white stranded copper wire.

"Finest quality speaker cabinets for guitar"